24 Cavities Cap Compression Molding Machine

Product Description

24 Cavities Cap Compression Machine Made in China can be bought with Low Price from Daelong, which is a professional high quality Cap Compression MachineManufacturers and Factory in China. We provide Customized Products service. If you want Pricelist and Quotation, you can ask us by leaving a message. We will get back to you as soon as possible.

 

The Cap COMPRESSION MACHINE ADVANTAGES:

Shorter cycle time for higher productivity

Less energy consumption

High specific density

Maintenance-free molds that last decades

Quick colour changeover process

Less waste means lower costs

Technical Parameter:

Model	DRCM-018
Production Capacity	22000-24000pcs / hour (29/25MM cap)
Cap Diameter	20-45mm
Cap Height	10-30mm
Cap Material	PP/HDPE/LDPE
Mold Cavity No.	25
Power	380V/PH/50HZ
Installation Power	50KW
Air Consumption	0.4M3/Hr, 0.8Mpa
Machine Dimension	3800*1550*2100mm
Machine Weight	5.0T

 

How the cap produced by the cap compression machine :

 

 

Why we choose the cap compression machine to produce the caps instead of the Injection molding machine:

COMPARED WITH INJECTION MOLDING MACHINE

Item	Cap compression molding machine	Injection molding machine
Number of cavity	24	2*24
Output	16800-23400	2*6000
Power consumption	26	2*36  (with mould)
Power  consumption  per month	18720	51840
Power save per month	33120kw
Cost saving	$6650 00/month  (if $0 2/kw/h)
Using additive	No	Yes
Using mold release	No	Yes
Peculiar smell	No	Yes
Product appearance	No injection point	With injection point
Waste	No	Yes
Manpower resource	1	2 or more

 

EN SHORTER CYCLE time and therefore higher productivity. The lower extrusion temperature allows the cap to be cooled in the mould more quickly: this has shortened cycle times, which have, in the case of lightweight caps, been cut to around 2 seconds.

LESS ENERGY CONSUMPTION. Lower extrusion temperatures mean less energy is needed to bring the plastic to extrusion temperature and, since the plastic is colder, less energy to cool it is needed. Overall energy savings per cap produced can be as high as 45%.

HIGH SPECIFIC DENSITY. Moulding pressure being equal, lower temperatures allow attainment of a higher specific density; moreover, the injection point, which puts added strain on the molten plastic, is absent. This technological condition provides mechanical properties and a consistency that would be unattainable with injection.

CONSISTENCY has become a major issue in beverage bottling where production lines are ever-faster and more sophisticated and where cap-related plant stoppages can no longer be tolerated.

MAINTENANCE-FREE MOULDS that last decades. The vertical and axial movement of the compression mould ensures - unlike the injection mould, burdened by its own weight - that the moulds are protected from all kinds of wear. Compression moulding means no wear on the moulds for their entire working lives.

QUICK COLOR CHANGEOVERS These can be completed quickly without having to clean a hot chamber, which is absent in the compression process. LESS WASTE lower costs.

 

 

Machine Mould Detail List

Mould Material	Cavity	DC53, Japan
	Cavity Base	Beryllium Copper,USA
	Cavity Pedestal	S136 .Sweden
	Screw of Cavity Pedestal	DC53, Japan
	Core	Beryllium Copper,USA
	Thread Part	DC53, Japan
	Medium Sleeve	DC53, Japan
	De-moulding Sleeve	S136 .Sweden
Mould Hardness	After vacuum igniting, -180°C cryogenic treatment, nitriding, then DLC(Diamond-Like Carbon), the mould hardness is around 70 degree.

 

Machine Spare parts Brand

Item No.	PARTS PHOTOS	PARTS NAME	BRAND
1		Touch Screen	SIEMENS (GERMANY)
2		Heater system spare parts	ZOPPAS
3		Main Air and water Connector	FISTO
4		Hydraulic system	TAIWAN
5		OIL PUMP	Denison (American)
6		SOLID STATE RELAY	SIEMENS (GERMANY)
7		BEARING	NSK(JAPAN)
8		Frequency Conversion	SIEMENS (GERMANY)
9		Circuit Break	SIEMENS (GERMANY)
10		PLC	SIEMENS (GERMANY)
11		Connecting Terminal	DEFURO (GERMANY)
12		Draught Fan	ITALY

 

The reason why choose our Cap compression machine:

1. Improve the management system and a full set of advanced production equipment:

Our factory have the whole production equipment for the mold and machine Parts processing, So all the parts are done and processed in my owner factory , It can make sure the parts finished and the precise

2. The technicians have rich production experience, and the boss pays attention to product development and technology improvement

our boss is the technician who know all the technology about the mold and the machine, He spend much time and cost to learn from the other better and famous factory. He participated in the development of the machine all the time. He can control the products quality and make sure the improvement on all the products.

3. A strong after-sales service team guarantees the after-sales service of the machine.

Our machine have around 6 technician who special to do the after sales service. They always fly to different place to do the after sales for our machine.they fly to the buyer's factory to do the installation the training on the machine running.

4. Self-produced molds of the machine to make sure the fitment between mold and machine.

Our factory has more than 20 years of experience in mold production to ensure the fitment between the machine and the mold and future maintenance

5. Joint development of electrical and control systems for machines with Siemens

1. The cap compression machine is one equipment required high technology and long time development. Not any put all the spare parts together then it will be ok. The most important thing is the mold hydraulic oil system and the PLC controller system. Frankly speaking, Our boss and engineer take parts in the development on the hydraulic oil system and PLC controller system development with the supplier. Like our PLC controller system is development by our R&D department and SIMENS Company R&D department. Our whole machine PLC system is from SIMENS, Even the plug and wire connector. You can see other factory, In the PLC system, All the spare parts are from different supplier, like some parts from Taiwan Delta ,some parts from OMRON, some parts from SIMENS, They just connect all the parts together. Do not think the whole Program of the machine.

 

Product packaging and transportation:

Export standard packing

 

After-sales service of products:

Our technician can be the buyer's factory to install and run the machine . But the buyer should bear all the cost for the technician's trip(include the air ticket, the cost of the accommodation and the salary)

 

Delivery details:

THE DATE OF DELIEVERY: 55-60 DAYS AFTER GETTING THE DEPOSIT.

THE PORT OF DELIEVERY: NINGBO,CHINA