1. Needle Valve of No-Cutting PET Preform Molds
2. The number of PET preform mould cavities is up to 72 cavities for standard neck finishes, such as PCO1881, PCO1810, and 30. The cam roller design for the thread splits helps operator maintenance freely.
3. PET preform mould has Individual Valve-Gate unit with balanced hot runner system.
4. Dual Tapers design for Lock
5. Maintenance free Roller Cams, make both the opening and closing actions on the thread splits; The bearing has less frication, makes sure the movement of the thread split plate smoothly, and ensures the longer working lift. This roller cam system guarantees the longer service time.
6. PET preform mould Material: Mould cavity, core, neck: Germany 2316
Valve pin: SKD51 from Japa
Mould other plate: P20 and 50#
THE MATERIAL OF THE MOLD |
Mould cavity |
Germany 2316 with HRC 42-45 |
Mould core |
Germany 2316 with HRC 45-48 |
Mould neck |
Germany 2316 with HRC 45-50 |
Valve Pin |
SKD51 from Japan with HRC 58-60 |
Valve Pin heat Isolation pad |
America Dupont can withstand 350 degrees temperature |
Hot runner nozzle |
America Beryllium copper with HRC 37 |
Mould manifold plate |
H13 from America with HRC 35-38 |
Mould other plate |
P20 |
Other Specification of the Mould |
Hot runner system |
Hot runner system is made by our own factory, But the spare parts of the Hot runner is from Germany Hotest |
PID controller |
Made by our own factory |
Guarantee for the Mould |
1 million shot times of 1 year |
Free spare parts of the mould |
Core set : 1set/ cavity: 1 Piece/ hot runner system: 1set/PID controller system: 1Set/ other easy broken spare parts for each 8cavities cap mould. |
The life of the mould |
5-6years , Even in 10 years in good maintenance |
Installation & Commission |
Our technician can be the buyer' s factory to install and run the mould. But the buyer should bear all the cost for the technician' s trip(include the air ticket, the cost of the accommodation and the salary) |
MOULD MANUFACTURE PROCESS
Cap mould: grinding--fly cutter--CNC Milling --Drilling --Lathe --Boring lathe --electric pulse --Finishing CNC -- EDM --Polishing --Installing -- Testing3.Interchangeable parts for every cavity.
BUSINESS STEPS
1. R&D We support customers R&D. We will make the files or improve the design if you need
2. Quotation Making mould quotation will be finished in 1 or 2 days according to the drawing & sample which you supplied.
3. Negotiation The negotiation includes quality, price, material,delivery time,payment term,ect.
4. Mould Design We need to spend 3-5 days on mould and product 3D/2D drawing design.
5. Mould We will build the mould based on customers's requirements. Before making the mold, we will send mold design to the customers for approval firstly.
6. Mould Testing When mold is finish, we will test the mold to check if the product will be satisfied with customer's requirements, and we will send samples to the customers for approval.
7. Delivery We will delivery the goods to the customers either by sea or by air.
FAQ
Q: 1 Are you trading company or manufacturer ?
A: We are factory.
Q: 2 Where is your factory located?
A: Our factory is located in Huangyan, Taizhou city, Zhejiang Province, China.One hour from Taizhou airport by car, 15 minutes from train station to our factory.
Q: 3. How to go to your factory?
A: You can come to our city by flight, bus or train.
It takes 2 hours by flight from Guangzhou to our city.
It takes 3.5 hours by train from Shanghai to our city.
It takes 1 hour by bullet train from Ningbo to our city.
Q: 4.How about quality control in your factory?
A: We believe "Quality is above everything". We have professional team to control the quality. Our QC team mainly do the following procedures:
A) Design Optimize control
B) Mould steel hardness Inspection
C) Mould assembly Inspection
D) Mould trial report and samples Inspection
E) Final inspection for mould & packing before shipmentIf you have another question, pls feel free to contact us as below:
Q:5. If i provide you 3d drawing of my product, can you quote the price & make the mould as per the 3d drawing?
A:Yes.
DWG, DXF, STEP, IGS and X_T files can all be used to quote price, make mould as per your models - This can save time and money in producing your parts.
Q: 6. What type of plastic material is best for my design/component?
A: Plastic Materials selection depends on the application of your product. We will give you some suggestion after we checked the function of your component. And we can make the mould trial with different material according to your requirement.
Q: 7. What kind of mould can you make?
A: We can make all kinds of plastic injection moulds and blow moulds.
We can suggest you the proper cavity number as per your injection machines sizes.
Q:8. What's your payment method?
A: By T/T, L/C, Trade Assurance, Western Union.