| Customization: | Available |
|---|---|
| After-sales Service: | 1 Year |
| Warranty: | 1 Year |
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Shorter cycle time for higher productivity
Less energy consumption
High specific density
Maintenance-free molds that last decades
Quick colour changeover process
Less waste means lower costs
Why we choose the cap compression machine to produce the caps instead of the Injection molding machine:
COMPARED WITH INJECTION MOLDING MACHINE
| Item | Cap compression molding machine |
Injection molding machine |
| Number of cavity | 32 | 2*32 |
| Output | 58000-62000 | 2*8000 |
| Power consumption | 26 | 2*36 (with mould) |
| Power consumption per month | 18720 | 51840 |
| Power save per month | 33120kw | |
| Cost saving | $6650 00/month (if $0 2/kw/h) | |
| Using additive | No | Yes |
| Using mold release | No | Yes |
| Peculiar smell | No | Yes |
| Product appearance | No injection point | With injection point |
| Waste | No | Yes |
| Manpower resource | 1 | 2 or more |
EN SHORTER CYCLE time and therefore higher productivity. The lower extrusion temperature allows the cap to be cooled in the mould more quickly: this has shortened cycle times, which have, in the case of lightweight caps, been cut to around 2 seconds.
LESS ENERGY CONSUMPTION. Lower extrusion temperatures mean less energy is needed to bring the plastic to extrusion temperature and, since the plastic is colder, less energy to cool it is needed. Overall energy savings per cap produced can be as high as 45%.
HIGH SPECIFIC DENSITY. Moulding pressure being equal, lower temperatures allow attainment of a higher specific density; moreover, the injection point, which puts added strain on the molten plastic, is absent. This technological condition provides mechanical properties and a consistency that would be unattainable with injection.
CONSISTENCY has become a major issue in beverage bottling where production lines are ever-faster and more sophisticated and where cap-related plant stoppages can no longer be tolerated.
MAINTENANCE-FREE MOULDS that last decades. The vertical and axial movement of the compression mould ensures - unlike the injection mould, burdened by its own weight - that the moulds are protected from all kinds of wear. Compression moulding means no wear on the moulds for their entire working lives.
QUICK COLOR CHANGEOVERS These can be completed quickly without having to clean a hot chamber, which is absent in the compression process. LESS WASTE lower costs.
| Mould Material | Cavity | DC53, Japan |
| Cavity Base | Beryllium Copper,USA | |
| Cavity Pedestal | S136 .Sweden | |
| Screw of Cavity Pedestal | DC53, Japan | |
| Core | Beryllium Copper,USA | |
| Thread Part | DC53, Japan | |
| Medium Sleeve | DC53, Japan | |
| De-moulding Sleeve | S136 .Sweden | |
| Mould Hardness | After vacuum igniting, -180°C cryogenic treatment, nitriding, then DLC(Diamond-Like Carbon), the mould hardness is around 70 degree. | |
| Item No. | PARTS PHOTOS | PARTS NAME | BRAND |
| 1 | Touch Screen | SIEMENS (GERMANY) | |
| 2 | Heater system spare parts | ZOPPAS | |
| 3 | Main Air and water Connector | FISTO | |
| 4 | Hydraulic system | TAIWAN | |
| 5 | OIL PUMP | Denison (American) |
|
| 6 | SOLID STATE RELAY | SIEMENS (GERMANY) | |
| 7 | BEARING | NSK(JAPAN) | |
| 8 | Frequency Conversion | SIEMENS (GERMANY) | |
| 9 | Circuit Break | SIEMENS (GERMANY) | |
| 10 | PLC | SIEMENS (GERMANY) | |
| 11 | Connecting Terminal | DEFURO (GERMANY) |
|
| 12 | Draught Fan | ITALY |
1. Improve the management system and a full set of advanced production equipment:
Our factory have the whole production equipment for the mold and machine Parts processing, So all the parts are done and processed in my owner factory , It can make sure the parts finished and the precise
2. The technicians have rich production experience, and the boss pays attention to product development and technology improvement
our boss is the technician who know all the technology about the mold and the machine, He spend much time and cost to learn from the other better and famous factory. He participated in the development of the machine all the time. He can control the products quality and make sure the improvement on all the products.
3. A strong after-sales service team guarantees the after-sales service of the machine.
Our machine have around 6 technician who special to do the after sales service. They always fly to different place to do the after sales for our machine.they fly to the buyer's factory to do the installation the training on the machine running.
4. Self-produced molds of the machine to make sure the fitment between mold and machine.
Our factory has more than 20 years of experience in mold production to ensure the fitment between the machine and the mold and future maintenance
5. Joint development of electrical and control systems for machines with Siemens
1. The cap compression machine is one equipment required high technology and long time development. Not any put all the spare parts together then it will be ok. The most important thing is the mold hydraulic oil system and the PLC controller system. Frankly speaking, Our boss and engineer take parts in the development on the hydraulic oil system and PLC controller system development with the supplier. Like our PLC controller system is development by our R&D department and SIMENS Company R&D department. Our whole machine PLC system is from SIMENS, Even the plug and wire connector. You can see other factory, In the PLC system, All the spare parts are from different supplier, like some parts from Taiwan Delta ,some parts from OMRON, some parts from SIMENS, They just connect all the parts together. Do not think the whole Program of the machine.
Export standard packing
Our technician can be the buyer's factory to install and run the machine . But the buyer should bear all the cost for the technician's trip(include the air ticket, the cost of the accommodation and the salary)
THE DATE OF DELIEVERY: 55-60 DAYS AFTER GETTING THE DEPOSIT.
THE PORT OF DELIEVERY: NINGBO,CHINA
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